Have you considered buying an old/cheap joystick and then taking that apart to make all your buttons? If it has twist rudder then you could look into making a rudder housing and then wire the rudder controls up to that.
Mazza. Here you go. http://www.youtube.com/watch?v=WU1e-UuUSywThis board is cheap and easy to interface to flightsim. Also, theres Leo's boards http://www.leobodnar.com/which are great also.
Enjoy
Mike
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